NextGen Firefighter Helmet
From a Firefighter for Firefighters
..... coming from the future
Concept - Design © Bernd Schaumburg twinbits 3D - 2025
for more Information please contact me
1. Objective
The aim of this concept study is to develop an innovative firefighter helmet that combines maximum protection, ergonomic comfort, and modern technology integration.
Key goals include:
Enhancing safety standards (e.g., heat resistance, impact protection)
Optimizing ergonomics through lightweight design and improved ventilation
Integrating smart technologies for communication and situational awareness
Increasing operational efficiency and wearer comfort during missions
2. Analysis of Current Helmet Models
A review of existing firefighter helmets (e.g., Rosenbauer HEROS, Dräger HPS, MSA Gallet) revealed several areas for improvement:
Excessive weight and poor balance
Limited field of vision and compatibility issues with breathing apparatus
Communication difficulties in high-noise environments
Heat buildup inside the helmet
3. Design Concept
a) Form & Ergonomics
Compact, aerodynamic shape for better mobility
Modular system (detachable components, integrated visor, lamp mounts)
Adjustable inner padding with moisture management
b) Material Concept
Outer shell: High-temperature composite (carbon–aramid blend)
Inner layer: Energy-absorbing foam with heat-reflective coating
Surface finish: Reflective and chemical-resistant coating
c) Color & Design Concept
High-visibility colors with photoluminescent elements
Optional RFID or digital ID markings for personalization and tracking
4. Technological Integration
Communication module: Bluetooth/DECT integration for team connectivity
Heads-Up Display (HUD): Displays temperature, air supply, and location data
Sensor suite: CO₂, temperature, and motion sensors (fall detection and emergency alert)
Lighting: Integrated adaptive LED front lights
5. Sustainability & Maintenance
Replaceable components to extend product lifespan
Use of recyclable materials where possible
Digital maintenance tracking via QR code or connected mobile app
7. Evaluation & Outlook
Compliance with international standards (EN 443, ISO 16073)
Potential for field testing and mass production
Adaptable for specialized missions (e.g., technical rescue, wildland firefighting, hazmat operations)